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微通道反应器 FRAPP’S Flow-Reactor




概述/General Introduction

微通道反应器是一种借助于精密加工技术制造特定尺寸在10-500微米之间的微型通道反应器,这些微通道反应器的共同特点是在微小的空间内发生化学反应,通道平均尺寸为1-3.5毫米;微通道反应器内包含有成千上万的微小通道,可以实现很高的产量。

FRAPPS Flow-Reactor (FFR) has a channel size between 10 um to 500um which manufactured by means of precision machining .The common feature of the reactor is the chemical reactions occur in tiny spaces with an average channel size of 1-3.5mm. FRAPPS Flow-Reactor contains  thousands of tiny channels that achieve high yields.

微通道反应器通常含有小的通道尺寸和通道多样性,流体在这些通道中流动,并要求在这些通道中发生所要求的反应。这样就导致了在微构造的化学设备中具有非常大的表面积/体积比率。

FRAPPS Flow-Reactor have a small size channel and channel diversity in which  the fluid flows and chemical reaction takes place in these channels. So that the micro-channel  of the chemical equipment has a very large surface area and volume ratio.

微通道反应器是在高压恒流泵推动下进行反复撞击的原理进行反应,有效提高收得率,缩短反应时间,减少副反应的发生,完全消除放大效应。

The  micro-channel reactor reacts with the principle of repeated impact driven by the high pressure plunger pump, by this way it can shorten the reaction time, reduce the occurrence of side reaction, completely eliminate the amplification effect, and improve the reaction yield.

微通道反应器是以钛合金、锆合金及哈磁合金为主要材质,借助特殊微加工技术以固体基质制造的可用于进行化学反应的三维结构元件。增大表面接触机率,使得反应物料得到充分反应。

The  micro-channel reactor is a three-dimensional structural element for the chement of the chemical reaction made of a solid substrate using titanium alloy , zirconium alloy and helium alloy as the main material, using special processing technology . This can increase the surface contact probability making the reaction completely.

适合化学反应:磺化、格式、氢化、硝化、氧化、酯化、重氮化等反应。

Suitable chemical reactions: Sulfonation,  Grignard, Hydrogenation , Nitration, Oxidation, Esterification,  Diazotization and other chemical reactions.


优势/Advantage


同传统化工工艺相比,微化工工艺微反应工艺实现了对传质传热的真正强化,使化学过程得到:

Compared with the traditional chemical procrss, the micro-reaction process achieve a strong heat teansfer and mass transfer, while the chemical process can.




1481772580593523.jpg 更快的传质传热

Faster mass transfer and heat transfer

比表面积大,扩散距离短,传递速率高;传质传热效率较常规设备提高2-3个数量级

Lager specific volume, short diffusion  distance high transfer ,efficiency is 2-3 orders of magnitude higher than  conventional equipment 


06控制系统_13.jpg 更好的时空收率

Better time and space yield

减少或消除副产物,提高选择性和收率,简化工艺,提高产能

Reduce or eliminate by-products improve selectivity and yield, simplify process and increase productivity

 

06控制系统_18.jpg 更安全环保

More safe and enviormental protection

模块化装置,反应过程密闭连续,瞬间持有量小,自动化控制程度高,可精确控制反应

Modular device the reaction process closed continuously , instantaneous holding  small, high degree of automation, precise control response more economical and energy saving


1481772630263718.jpg 更经济节能

More economical and energy saving 

无放大效应,减少中试环节,缩短开发周期,占地面积小,大大降低投资成本及能耗

No amplification reduce the pliot process, shorten the development cycle, small room cover ,greatly reducing investment costs and energy consumption.



主要技术参数/Main Technical Parameters

    




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